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Establishment profile

AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS

1136 N RAYMOND RD, BATTLE CREEK, MI, 49014
331524Aluminum Foundries (except Die-Casting)
EIN 381903020

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OSHA inspections
5
over 4 years
Violations
32
$22,750 in penalties
SVEP
YES
Severe violator program
Accident investigations on record
3 National Emphasis Program inspections · 3 OSHA follow-ups

Summary

AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS has accumulated 32 OSHA violations across 5 inspections over 4 years of recorded history, with $22,750 in total assessed penalties.

The establishment sits in the 77th percentile for violations within its industry-state peer group of 355 employers. Inspection frequency runs at the 66th percentile. The most recent enforcement activity was recorded 2 years ago.

Federal records were found in 1 of 15 sources. Sources without matching records returned empty for this establishment.

Agency coverage

AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS appears in OSHA workplace safety record only. No matching records were found in WHD wage enforcement, MSHA mine safety, EPA environmental compliance, NLRB labor relations, OFLC visa and labor certification (historical), FMCSA motor carrier registration, SAM.gov federal debarment, CMS nursing home enforcement, UVA Corporate Prosecution Registry, CPSC product recalls, or NHTSA vehicle recalls. Single-agency enforcement records typically indicate either a discrete incident-based inspection or a low-risk operational profile.

OSHA workplace safety

Inspections
5
1.3 / yr · last 4 yrs
Violations
32
8.0 / yr
Penalties
$22,750
$711 avg / violation
81% serious19% other
Inspection trigger · referral
2 of 5
Inspection trigger · planned
2 of 5

100% of inspections at this establishment produced violations, with 5 inspections producing serious-or-greater violations.

Most-cited OSHA standards

Top OSHA standards cited at this employer, ranked by citation count. Standards (CFR sections) cluster citations into safety themes -- machine guarding, lockout-tagout, hazard communication, fall protection, process safety, etc. A concentration on one or two sections reveals a pattern that individual citations don’t. 20 distinct standards shown · 21 citations in this view · $22,750 in penalties.

CFR sectionCitationsInspectionsTotal penaltyFirst citedLast cited
325.52503(1)22$2,400Mar 2022Aug 2024
29 CFR 1910.0147 C04 I11$5,600Dec 2021Dec 2021
408.1001111$2,800Mar 2024Mar 2024
408.10034(3)11$2,800Apr 2022Apr 2022
29 CFR 1910.0022 C11$1,750Dec 2021Dec 2021
29 CFR 1910.0146 C0411$1,200Aug 2024Aug 2024
29 CFR 1910.1053 J03 I11$1,200Mar 2022Mar 2022
29 CFR 1910.1053 F02 I11$1,200Mar 2022Mar 2022
29 CFR 1910.1053 I01 I11$1,000Mar 2022Mar 2022
29 CFR 1910.1053 C11$1,000Mar 2022Mar 2022
29 CFR 1910.1048 D02 II11$900Aug 2024Aug 2024
29 CFR 1910.1048 D0211$900Mar 2022Mar 2022
29 CFR 1910.1053 D0411Aug 2024Aug 2024
29 CFR 1910.0146 C0111Aug 2024Aug 2024
29 CFR 1910.0146 C0211Aug 2024Aug 2024
29 CFR 1910.0146 C0311Aug 2024Aug 2024
408.10722(1)11Aug 2024Aug 2024
408.13308(1)11Mar 2024Mar 2024
408.14421(5)11Mar 2024Mar 2024
408.10033(1)11Apr 2022Apr 2022

Source: OSHA inspection citations (violation_detail). CFR section codes can be looked up at osha.gov/laws-regs for the formal standard text. Per-inspection detail and the specific violation descriptions are available by expanding individual inspections below.

Peer comparison

77th

Above average violations in NAICS 3315 within MI. Peer group: 355 employers. This establishment has 32 OSHA violations; peer median is 6.

Fewer violationsMore violations
Penalty percentile
94th
peer median: $2,000
Inspection frequency
66th
peer median: 2

Safety self-report (OSHA 300A)

Recordable injury rates the employer filed with OSHA’s Injury Tracking Application. DART covers cases with days away, restricted, or transferred; TRIR is the total recordable case rate.

DART rate
15.6
vs industry
+11.7
TRIR
19.6
vs industry
+14.5

Reported for 127 average annual employees at this establishment.

Source: OSHA ITA Form 300A (employer self-reported). Rates are per 100 full-time equivalent workers. Establishments below the ~10-FTE threshold are not required to report.

Industry benchmark

Industry avg TRIR
5.2
BLS SOII 2024
Industry avg DART
3.9
BLS SOII 2024
Self-reported TRIR
19.6
OSHA ITA Form 300A (employer self-reported)

BLS rates reflect industry-wide averages. Self-reported figures come from OSHA’s Injury Tracking Application; absence of self-reported data does not necessarily indicate non-compliance — many establishments fall below the ITA reporting threshold.

Inspection breakdown

Planned
2
Complaint
1
Referral
2

Complaint- and accident-triggered inspections are stronger risk signals than routine planned inspections.

OSHA severe injury reports

No severe injury reports (hospitalization, amputation, or loss of an eye) on file under 29 CFR 1904.39 for AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS. Verify directly with Occupational Safety and Health Administration

OSHA accident events

Accidents, fatalities, and catastrophes documented during OSHA inspections at this employer. Each entry links to the inspection that recorded it.

DateEventInjuriesHospitalizedFatalities
Jan 26, 2022Aluminum Processing,Amputated,Amputation,Casting,Emergency Stop,Extrusion Machine,Finger,Fingertip,Foot pedal,Mold,Partial Amputation,Point Of Operation,Unguarded1
Oct 19, 2021Amputation,Caught In,Finger,Fingertip,Molding Machine,Troubleshooting1

Source: OSHA accident investigations. Narratives are recorded by the inspecting officer and may be truncated.

Activity timeline

Data refreshed
Weekly
First OSHA inspection
Most recent activity
2 years ago

No federal enforcement activity has been recorded against this establishment in 2+ years. Most recent activity: 2 years ago. Data on this page is refreshed weekly.

Wage & Hour Division (WHD)

No WHD wage, overtime, or child-labor enforcement cases on file for AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS. Verify directly with Wage and Hour Division

Mine safety (MSHA)

No MSHA mine safety violations on file for AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS. Verify directly with Mine Safety and Health Administration

Labor relations (NLRB)

No NLRB unfair labor practice charges or union representation cases on file for AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS. Verify directly with National Labor Relations Board

Visa & labor certification (OFLC) — historical

No H-1B, H-2A, or H-2B labor condition applications on file (historical data only — DOL ended OFLC publication) for AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS. Verify directly with Office of Foreign Labor Certification

Environmental compliance (EPA)

No EPA inspections or formal enforcement actions on file for AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS. Verify directly with Environmental Protection Agency

Federal criminal prosecution record

No federal criminal prosecutions, plea agreements, or deferred-prosecution agreements on file for AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS. Verify directly with UVA Corporate Prosecution Registry

Inspection history

DateTriggerViolationsSeriousPenalty
2024-04-24Planned87$4,500
2024-02-08Programmed Related31$2,800
2022-03-23Referral33$2,800
2021-10-27Referral41$7,350
2021-07-08Complaint1414$5,300

Source: OSHA IMIS. Citation amounts reflect initially assessed penalties; final amounts after appeal may differ.

In the news

Other employers in this industry and state

Other employers in aluminum foundries (except die-casting) within MI, ordered by federal enforcement volume:

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About this data

This profile aggregates federal enforcement records on AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS from every major federal compliance and enforcement source plus the UVA Corporate Prosecution Registry. OSHA workplace safety inspections, WHD wage cases, MSHA mine safety, EPA environmental enforcement, NLRB labor relations, OFLC visa/labor certification, FMCSA motor carrier registration, SAM.gov debarments, CMS nursing-home records, BLS industry safety benchmarks, OSHA ITA self-reported injury rates, SEC enforcement and financial disclosures, CPSC and NHTSA recalls.

Establishments are matched across agencies using normalized employer name, state, and ZIP code.

OSHA citations typically appear 3–8 months after the inspection, so very recent enforcement actions may not yet be reflected. Profiles may be incomplete if the establishment operates under multiple legal names or files under variations our entity-matching rules don’t yet cover. To report a missing record or correction, email corrections@fastdol.com.

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Frequently asked

What is AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS's OSHA violation history?
AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS has 5 OSHA inspections on record with 32 violations and $22,750 in total penalties.
How does AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS's safety record compare to its industry?
AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS operates in the aluminum foundries (except die-casting) industry. The industry average Total Recordable Incident Rate (TRIR) is 5.2. AC FOUNDRY INCORPORATED DBA MELLING ENGINEERED ALUMINUM CASTINGS's self-reported DART rate is 15.56 compared to an industry average of 3.9.