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Establishment profile

BODYCOTE THERMAL PROCESSING, INC.

1975 N RUBY ST, MELROSE PARK, IL, 60160
Operated by Bodycote Thermal Processing Inc · 1 of 7 establishments
332811Metal Heat Treating

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OSHA inspections
2
over 22 years
Violations
9
$23,818 in penalties
Penalties
$23,818
$2,646 avg
Violations across 2 federal agencies
Enforcement actions from multiple agencies may indicate systemic compliance issues across functions.
Accident investigations on record
1 OSHA follow-up

Summary

BODYCOTE THERMAL PROCESSING, INC. has accumulated 9 OSHA violations across 2 inspections over 22 years of recorded history, with $23,818 in total assessed penalties.

The establishment sits in the 58th percentile for violations within its industry-state peer group of 299 employers. Inspection frequency runs at the 45th percentile. The most recent enforcement activity was recorded 13 years ago.

Federal records were found in 2 of 15 sources. Sources without matching records returned empty for this establishment.

Agency coverage

BODYCOTE THERMAL PROCESSING, INC. appears in OSHA workplace safety and EPA environmental compliance records only. No matching records were found in WHD wage enforcement, MSHA mine safety, NLRB labor relations, OFLC visa and labor certification (historical), FMCSA motor carrier registration, SAM.gov federal debarment, CMS nursing home enforcement, UVA Corporate Prosecution Registry, CPSC product recalls, or NHTSA vehicle recalls.

OSHA workplace safety

Inspections
2
0.1 / yr · last 22 yrs
Violations
9
0.4 / yr
Penalties
$23,818
$2,646 avg / violation
89% serious11% other
Inspection trigger · complaint
1 of 2

100% of inspections at this establishment produced violations, with 2 inspections producing serious-or-greater violations.

Most-cited OSHA standards

Top OSHA standards cited at this employer, ranked by citation count. Standards (CFR sections) cluster citations into safety themes -- machine guarding, lockout-tagout, hazard communication, fall protection, process safety, etc. A concentration on one or two sections reveals a pattern that individual citations don’t. 9 distinct standards shown · 9 citations in this view · $23,818 in penalties.

CFR sectionCitationsInspectionsTotal penaltyFirst citedLast cited
29 CFR 1910.1200 H0111$3,273Jun 2013Jun 2013
29 CFR 1910.0146 D0211$3,273Jun 2013Jun 2013
29 CFR 1910.0146 D0311$3,273Jun 2013Jun 2013
29 CFR 1910.0146 D1411$3,273Jun 2013Jun 2013
29 CFR 1910.0146 F1011$3,273Jun 2013Jun 2013
29 CFR 1910.0146 G0311$3,273Jun 2013Jun 2013
29 CFR 1910.0146 K01 V11$3,273Jun 2013Jun 2013
29 CFR 1910.0178 L01 I11$910Sep 2003Sep 2003
29 CFR 1910.0134 C02 I11Sep 2003Sep 2003

Source: OSHA inspection citations (violation_detail). CFR section codes can be looked up at osha.gov/laws-regs for the formal standard text. Per-inspection detail and the specific violation descriptions are available by expanding individual inspections below.

Peer comparison

58th

Above average violations in NAICS 3328 within IL. Peer group: 299 employers. This establishment has 9 OSHA violations; peer median is 6.

Fewer violationsMore violations
Penalty percentile
89th
peer median: $2,730
Inspection frequency
45th
peer median: 2

Safety self-report (OSHA 300A)

Recordable injury rates the employer filed with OSHA’s Injury Tracking Application. DART covers cases with days away, restricted, or transferred; TRIR is the total recordable case rate.

DART rate
4.4
vs industry
+1.8
TRIR
4.4
vs industry
+1.1

Reported for 43 average annual employees at this establishment.

Source: OSHA ITA Form 300A (employer self-reported). Rates are per 100 full-time equivalent workers. Establishments below the ~10-FTE threshold are not required to report.

Industry benchmark

Industry avg TRIR
3.3
BLS SOII 2024
Industry avg DART
2.6
BLS SOII 2024
Self-reported TRIR
4.4
OSHA ITA Form 300A (employer self-reported)

BLS rates reflect industry-wide averages. Self-reported figures come from OSHA’s Injury Tracking Application; absence of self-reported data does not necessarily indicate non-compliance — many establishments fall below the ITA reporting threshold.

Inspection breakdown

Complaint
1

Complaint- and accident-triggered inspections are stronger risk signals than routine planned inspections.

OSHA severe injury reports

No severe injury reports (hospitalization, amputation, or loss of an eye) on file under 29 CFR 1904.39 for BODYCOTE THERMAL PROCESSING, INC.. Verify directly with Occupational Safety and Health Administration

Activity timeline

Data refreshed
Weekly
First OSHA inspection
Most recent activity
13 years ago

No federal enforcement activity has been recorded against this establishment in 13+ years. Most recent activity: 13 years ago. Data on this page is refreshed weekly.

Wage & Hour Division (WHD)

No WHD wage, overtime, or child-labor enforcement cases on file for BODYCOTE THERMAL PROCESSING, INC.. Verify directly with Wage and Hour Division

Mine safety (MSHA)

No MSHA mine safety violations on file for BODYCOTE THERMAL PROCESSING, INC.. Verify directly with Mine Safety and Health Administration

Labor relations (NLRB)

No NLRB unfair labor practice charges or union representation cases on file for BODYCOTE THERMAL PROCESSING, INC.. Verify directly with National Labor Relations Board

Visa & labor certification (OFLC) — historical

No H-1B, H-2A, or H-2B labor condition applications on file (historical data only — DOL ended OFLC publication) for BODYCOTE THERMAL PROCESSING, INC.. Verify directly with Office of Foreign Labor Certification

Environmental compliance (EPA)

EPA inspections
2
Quarters non-compliant
12

EPA Enforcement and Compliance History — Clean Air Act, Clean Water Act, RCRA, Safe Drinking Water Act. Status: Violation Identified.

EPA-registered facilities

Every EPA ECHO facility associated with this employer, sorted most-significant first. Each row links to EPA’s Detailed Facility Report for the source-of-truth record. Permits column lists active programs (Air = Clean Air Act, Water = Clean Water Act, RCRA = hazardous waste, TRI = Toxics Release Inventory reporting). 1 facility.

FacilityPermitsStatusInspectionsFormal actionsPenaltiesLast inspectedECHO
BODYCOTE THERMAL PROCESSING
1975 NORTH RUBY STREET · MELROSE PARK, IL, 60160
AirWaterRCRAViolation Identified
QNCR 12
20Jul 2024View →

Source: EPA ECHO (Enforcement and Compliance History Online). Compliance status follows EPA’s own labels (“Sig Violation” = significant noncompliance; QNCR = quarters of noncompliance over the recent reporting window). Inactive facilities (struck through) retain historical enforcement records even after operations ceased.

Federal criminal prosecution record

No federal criminal prosecutions, plea agreements, or deferred-prosecution agreements on file for BODYCOTE THERMAL PROCESSING, INC.. Verify directly with UVA Corporate Prosecution Registry

Federal contracts

This location

Obligated (5-yr)
$0
Obligated (all-time)
$9K
Awards
1
Top agency
Department of Defense
$9K
Company-wide — BODYCOTE PLC (across 12 entities)
Obligated (5-yr)
$41K
Obligated (all-time)
$177K
Awards (all-time)
38

Consolidated across all USAspending recipient entities under this corporate parent — not attributable to this single location.

Largest awards
  • Department of Defense
    M119 HANDSPIKE HEAT TREAT CONTRACT
    contract · Last action 2010-03-26
    $9,188

Federal contract dollars to this establishment. Primary NAICS: 332811 - METAL HEAT TREATING. Last action: 2010-03-26. Source: USAspending.gov, net obligations. Recipient address is the SAM registration / HQ address, not necessarily the worksite.

Inspection history

DateTriggerViolationsSeriousPenalty
2013-02-12Complaint77$22,908
2003-08-20Unprogrammed Related21$910

Source: OSHA IMIS. Citation amounts reflect initially assessed penalties; final amounts after appeal may differ.

In the news

Part of a larger organization

BODYCOTE THERMAL PROCESSING, INC. is one of 7 establishments rolled up under the parent organization Bodycote Thermal Processing Inc.

Federal enforcement records on this page represent activity at this specific establishment only. The full enforcement footprint of Bodycote Thermal Processing Inc across all 7 of its tracked locations is viewable on the parent profile.

Other employers in this industry and state

Other employers in metal heat treating within IL, ordered by federal enforcement volume:

Other locations under this parent

Other establishments operated by Bodycote Thermal Processing Inc, ordered by federal enforcement volume:

Related searches

About this data

This profile aggregates federal enforcement records on BODYCOTE THERMAL PROCESSING, INC. from every major federal compliance and enforcement source plus the UVA Corporate Prosecution Registry. OSHA workplace safety inspections, WHD wage cases, MSHA mine safety, EPA environmental enforcement, NLRB labor relations, OFLC visa/labor certification, FMCSA motor carrier registration, SAM.gov debarments, CMS nursing-home records, BLS industry safety benchmarks, OSHA ITA self-reported injury rates, SEC enforcement and financial disclosures, CPSC and NHTSA recalls.

Establishments are matched across agencies using normalized employer name, state, and ZIP code. This establishment resolves to the parent rollup Bodycote Thermal Processing Inc, which operates 7 establishments in our dataset.

OSHA citations typically appear 3–8 months after the inspection, so very recent enforcement actions may not yet be reflected. Profiles may be incomplete if the establishment operates under multiple legal names or files under variations our entity-matching rules don’t yet cover. To report a missing record or correction, email corrections@fastdol.com.

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Frequently asked

What is BODYCOTE THERMAL PROCESSING, INC.'s OSHA violation history?
BODYCOTE THERMAL PROCESSING, INC. has 2 OSHA inspections on record with 9 violations and $23,817.5 in total penalties.
How does BODYCOTE THERMAL PROCESSING, INC.'s safety record compare to its industry?
BODYCOTE THERMAL PROCESSING, INC. operates in the metal heat treating industry. The industry average Total Recordable Incident Rate (TRIR) is 3.3. BODYCOTE THERMAL PROCESSING, INC.'s self-reported DART rate is 4.4 compared to an industry average of 2.6.