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Establishment profile

BUCHANAN METAL FORMING INC

103 W SMITH ST, BUCHANAN, MI, 49107
332111Iron and Steel Forging

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OSHA inspections
16
over 32 years
Violations
90
$31,683 in penalties
SVEP
YES
Severe violator program
Violations across 3 federal agencies
Enforcement actions from multiple agencies may indicate systemic compliance issues across functions.
Accident investigations on record
6 OSHA follow-ups

Summary

BUCHANAN METAL FORMING INC has accumulated 90 OSHA violations across 16 inspections over 32 years of recorded history, with $31,683 in total assessed penalties.

The establishment sits in the 96th percentile for violations within its industry-state peer group of 258 employers. Inspection frequency runs at the 99th percentile. The most recent enforcement activity was recorded 5 years ago.

Federal records were found in 3 of 15 sources. Sources without matching records returned empty for this establishment.

Agency coverage

BUCHANAN METAL FORMING INC appears in OSHA workplace safety, EPA environmental compliance, NLRB labor relations, and FMCSA motor carrier registration records only. No matching records were found in WHD wage enforcement, MSHA mine safety, OFLC visa and labor certification (historical), SAM.gov federal debarment, CMS nursing home enforcement, UVA Corporate Prosecution Registry, CPSC product recalls, or NHTSA vehicle recalls.

OSHA workplace safety

Inspections
16
0.5 / yr · last 32 yrs
Violations
90
2.8 / yr
Penalties
$31,683
$352 avg / violation
71% serious29% other
Inspection trigger · planned
5 of 16
Inspection trigger · complaint
4 of 16

88% of inspections at this establishment produced violations, with 13 inspections producing serious-or-greater violations.

Most-cited OSHA standards

Top OSHA standards cited at this employer, ranked by citation count. Standards (CFR sections) cluster citations into safety themes -- machine guarding, lockout-tagout, hazard communication, fall protection, process safety, etc. A concentration on one or two sections reveals a pattern that individual citations don’t. 20 distinct standards shown · 35 citations in this view · $20,920 in penalties.

CFR sectionCitationsInspectionsTotal penaltyFirst citedLast cited
29 CFR 1910.0147 C04 I33$1,600Jun 1994Sep 2014
29 CFR 4081.23410433$1,350Jun 1994Jan 2002
29 CFR 1910.0147 C07 IA22$1,250Jan 2002Sep 2014
29 CFR 4081.246102 A22$830Feb 1998Jan 2002
29 CFR 4081.246303 E22$800Feb 1998Jan 2002
29 CFR 4081.11150422$550Jun 1994Sep 2014
29 CFR 4081.24120122$480Feb 1998Jan 2002
29 CFR 4081.246307 C22$480Feb 1998Jan 2002
29 CFR 4081.237322$480Feb 1998Jan 2002
29 CFR 4081.33120122$150Jun 1994Oct 2014
29 CFR 4081.23690122$150Jun 1994Jan 2002
29 CFR 1910.0305 B0122Feb 1998Jan 2002
29 CFR 4081.012522Jun 1994Jan 2002
29 CFR 1910.0147 C04 I11$3,000Mar 2016Mar 2016
29 CFR 1910.0147 C07 I A11$3,000Mar 2016Mar 2016
408.1237311$1,500Mar 2016Mar 2016
408.13308(1)11$1,400Jan 2021Jan 2021
408.15815(1)11$1,400Jan 2021Jan 2021
29 CFR 3254.72010311$1,250Oct 2014Oct 2014
29 CFR 4081.33100211$1,250Sep 2014Sep 2014

Source: OSHA inspection citations (violation_detail). CFR section codes can be looked up at osha.gov/laws-regs for the formal standard text. Per-inspection detail and the specific violation descriptions are available by expanding individual inspections below.

Peer comparison

96th

Worse on violations than nearly every other employer in NAICS 3321 within MI. Peer group: 258 employers. This establishment has 90 OSHA violations; peer median is 11.

Fewer violationsMore violations
Penalty percentile
96th
peer median: $2,650
Inspection frequency
99th
peer median: 2

Safety self-report (OSHA 300A)

No self-reported injury rates filed with OSHA's Injury Tracking Application for BUCHANAN METAL FORMING INC. Verify directly with OSHA Injury Tracking Application

Industry benchmark

Industry avg TRIR
5.4
BLS SOII 2024
Industry avg DART
3.3
BLS SOII 2024
Self-reported TRIR
Not in OSHA ITA

BLS rates reflect industry-wide averages. Self-reported figures come from OSHA’s Injury Tracking Application; absence of self-reported data does not necessarily indicate non-compliance — many establishments fall below the ITA reporting threshold.

Inspection breakdown

Planned
5
Complaint
4
Accident
1
Referral
2

Complaint- and accident-triggered inspections are stronger risk signals than routine planned inspections.

OSHA severe injury reports

No severe injury reports (hospitalization, amputation, or loss of an eye) on file under 29 CFR 1904.39 for BUCHANAN METAL FORMING INC. Verify directly with Occupational Safety and Health Administration

Activity timeline

Data refreshed
Weekly
First OSHA inspection
Most recent activity
5 years ago

No federal enforcement activity has been recorded against this establishment in 5+ years. Most recent activity: 5 years ago. Data on this page is refreshed weekly.

Wage & Hour Division (WHD)

No WHD wage, overtime, or child-labor enforcement cases on file for BUCHANAN METAL FORMING INC. Verify directly with Wage and Hour Division

Mine safety (MSHA)

No MSHA mine safety violations on file for BUCHANAN METAL FORMING INC. Verify directly with Mine Safety and Health Administration

Labor relations (NLRB)

Company-level in MI — for BUCHANAN METAL FORMING INC, not this location alone

Total cases
2
Unfair labor practice
1

National Labor Relations Board — unfair labor practice charges and union representation cases. The NLRB records cases at the company/regional level (no worksite address), so these are matched by company name and state and may span other BUCHANAN METAL FORMING INC locations in the same state.

NLRB cases

National Labor Relations Board cases involving this employer. Includes unfair labor practice (ULP) filings and representation election proceedings. NLRB enforcement is process-driven; no per-case monetary penalty is assessed (remedies are case-by-case backpay orders, posting requirements, election re-runs, etc.). 2 cases · 1 ULP

Case numberTypeFiledClosedStatusRegion
07-UD-000562UDDec 2009Dec 2009ClosedRegion 07, Detroit, Michigan
07-CA-046113Unfair labor practiceApr 2003Sep 2003ClosedRegion 07, Detroit, Michigan

Source: NLRB case files. Rows shown are those the agency has published. Region numbers (1–31) correspond to NLRB's geographic offices.

Visa & labor certification (OFLC) — historical

No H-1B, H-2A, or H-2B labor condition applications on file (historical data only — DOL ended OFLC publication) for BUCHANAN METAL FORMING INC. Verify directly with Office of Foreign Labor Certification

Environmental compliance (EPA)

EPA inspections
3
Quarters non-compliant
12

EPA Enforcement and Compliance History — Clean Air Act, Clean Water Act, RCRA, Safe Drinking Water Act. Status: Violation Identified.

EPA-registered facilities

Every EPA ECHO facility associated with this employer, sorted most-significant first. Each row links to EPA’s Detailed Facility Report for the source-of-truth record. Permits column lists active programs (Air = Clean Air Act, Water = Clean Water Act, RCRA = hazardous waste, TRI = Toxics Release Inventory reporting). 1 facility.

FacilityPermitsStatusInspectionsFormal actionsPenaltiesLast inspectedECHO
BUCHANAN METAL FORMING INC
103 W SMITH ST · BUCHANAN, MI, 49107
WaterRCRAViolation Identified
QNCR 12
30Mar 2023View →

Source: EPA ECHO (Enforcement and Compliance History Online). Compliance status follows EPA’s own labels (“Sig Violation” = significant noncompliance; QNCR = quarters of noncompliance over the recent reporting window). Inactive facilities (struck through) retain historical enforcement records even after operations ceased.

Motor carrier safety (FMCSA)

DOT number
531995
Operation
A

Federal Motor Carrier Safety Administration — DOT-regulated carrier registration and fleet data.

Federal criminal prosecution record

No federal criminal prosecutions, plea agreements, or deferred-prosecution agreements on file for BUCHANAN METAL FORMING INC. Verify directly with UVA Corporate Prosecution Registry

Inspection history

DateTriggerViolationsSeriousPenalty
2020-11-19Complaint43$3,800
2020-10-13Complaint11$900
2017-09-07Programmed Related11$1,200
2017-09-07Complaint3$0
2016-02-08Referral31$7,500
2014-09-16Unprogrammed Related66$1,250
2014-07-14Complaint118$4,200
2014-07-14Unprogrammed Related76$3,200
2002-04-03Follow-up0$0
2001-10-17Planned1614$2,100
2001-04-06Planned43$613
1998-04-08Referral33$500
1997-12-09Planned179$4,720
1995-02-22Follow-up0$0
1994-05-26Accident11$400
1994-05-09Planned138$1,300

Source: OSHA IMIS. Citation amounts reflect initially assessed penalties; final amounts after appeal may differ.

In the news

Other employers in this industry and state

Other employers in iron and steel forging within MI, ordered by federal enforcement volume:

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About this data

This profile aggregates federal enforcement records on BUCHANAN METAL FORMING INC from every major federal compliance and enforcement source plus the UVA Corporate Prosecution Registry. OSHA workplace safety inspections, WHD wage cases, MSHA mine safety, EPA environmental enforcement, NLRB labor relations, OFLC visa/labor certification, FMCSA motor carrier registration, SAM.gov debarments, CMS nursing-home records, BLS industry safety benchmarks, OSHA ITA self-reported injury rates, SEC enforcement and financial disclosures, CPSC and NHTSA recalls.

Establishments are matched across agencies using normalized employer name, state, and ZIP code.

OSHA citations typically appear 3–8 months after the inspection, so very recent enforcement actions may not yet be reflected. Profiles may be incomplete if the establishment operates under multiple legal names or files under variations our entity-matching rules don’t yet cover. To report a missing record or correction, email corrections@fastdol.com.

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Frequently asked

What is BUCHANAN METAL FORMING INC's OSHA violation history?
BUCHANAN METAL FORMING INC has 16 OSHA inspections on record with 90 violations and $31,682.5 in total penalties.
How does BUCHANAN METAL FORMING INC's safety record compare to its industry?
BUCHANAN METAL FORMING INC operates in the iron and steel forging industry. The industry average Total Recordable Incident Rate (TRIR) is 5.4.